Automatic Reactor Coil Winder BRJ800-2-2 Copper & Aluminum Foil Winding Machine
1. Product Overview
BRJ800-2-2 Automatic Copper Foil Winding Machine is a high-precision, industrial-grade coil winding equipment specially designed for winding reactor coils, transformer coils and various low-medium voltage inductance coil products. Optimized for industrial mass production, this dual-chuck foil winding machine supports simultaneous dual-layer foil and insulation paper winding, compatible with both copper foil and aluminum foil processing. Equipped with professional TIG welding system and PLC intelligent control system, it delivers stable operation, high winding uniformity and outstanding production efficiency, widely applied in power equipment, new energy, electrical engineering and related industries. Different from ordinary single-function winding devices, the BRJ800-2-2 reactor coil winder features dual foil decoilers and dual insulation decoilers, realizing one-time molding of double-layer conductive foil and insulating structure. With soft start, smooth operation and high torque output, the foil winding machine effectively avoids foil deformation, winding dislocation and loose layer defects, ensuring consistent coil quality for batch production.
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Wide Compatibility & Customization: Supports foil width from 200mm to 800mm, compatible with round, rectangular and oval coil shapes. Fits 0.2~2.0mm copper foil and 0.3~3.0mm aluminum foil, meeting diverse coil production requirements.
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Intelligent Precision Control: Equipped with PLC full-automatic control system and photoelectric edge alignment system, achieving accurate positioning and error-free winding. The counting range covers 0~9999.9 turns, ensuring precise winding turn control.
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Stable & Durable Operation: 11KW high-power winding motor provides stable high torque output. The machine runs smoothly with soft start and stable speed regulation (0~24rpm), no jitter or sudden stop, protecting foil materials from damage.
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Integrated TIG Welding System: Built-in professional TIG welding device ensures firm, smooth and beautiful coil terminal welding, no virtual welding or solder overflow, guaranteeing excellent electrical conductivity of finished coils.
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Heavy-Duty Industrial Structure: Supports maximum coil weight up to 1000KG, with upgraded mechanical structure for high load resistance, suitable for long-term continuous industrial production.
3. Full Technical Specifications
Below are the standard technical parameters of BRJ800-2-2 automatic foil winding machine. Customized size, speed and functional configurations are available to meet personalized production needs.
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Item
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Technical Parameters
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Product Model
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BRJ800-2-2
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Applicable Foil Material
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Copper Foil, Aluminum Foil
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Foil Width Range
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200mm ~ 800mm
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Copper Foil Thickness
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0.2mm ~ 2.0mm
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Aluminum Foil Thickness
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0.3mm ~ 3.0mm
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Finished Coil Outer Diameter (Max)
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Ø800mm
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Coil Shape
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Round, Rectangular, Oval
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Foil Material Inner Diameter
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Ø500mm
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Foil Material Outer Diameter (Max)
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Ø1000mm
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Foil Decoiler Quantity
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2 Sets (Ø480~520mm)
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Insulation Decoiler Quantity
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2 Sets
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Max Coil Weight
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1000KG
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Motor Power
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11KW
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Winding Speed Range
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0 ~ 24rpm
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Welding System
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TIG Welding
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Positioning System
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Photoelectric Edge Alignment
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Control System
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PLC Intelligent Control
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Counting Range
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0 ~ 9999.9 Turns
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4. Application Scenarios
The BRJ800-2-2 automatic reactor coil winding machine is professionally built for medium and large-sized foil coil production, widely used in manufacturing of reactor coils and other electrical components. It is the preferred processing equipment for electrical manufacturing factories, power equipment enterprises and new energy industry production lines, suitable for both customized small-batch production and standardized large-scale mass production.
5. Product Advantages
Compared with traditional manual and single-station winding equipment, this industrial foil winding machine has obvious competitive advantages: it integrates feeding, winding, positioning and welding in one machine, saving manual operation steps and reducing labor costs. The PLC intelligent control realizes full-process automatic operation, with low failure rate and high production consistency. The high-torque stable winding structure ensures compact and neat coil winding, no gaps or deformation, effectively improving the electrical performance and service life of finished coils.
Meta Description
BRJ800-2-2 automatic reactor coil winder, dual-chuck copper & aluminum foil winding machine with TIG welding, PLC control, 0-24rpm speed, max 1000KG load. Custom industrial foil coil winding equipment for reactor & transformer coils.
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