BRJ600-2-2 Double Foil Decoiler Reactor Copper Foil Winding Machine
BRJ600-2-2 Reactor Foil Winding Machine – Overview
The BRJ600-2-2 Foil Winding Machine is a professional, heavy-duty winding solution specially developed for high-precision reactor foil coil manufacturing. The foil winding machine supports both copper foil and aluminum foil winding, with dual decoiler structure enabling single-layer and double-layer foil winding in one machine. Adopting direct-on-core winding technology, this equipment directly winds foil conductors onto clamped iron cores, delivering compact, neat, and high-consistency reactor coils for electrical manufacturers. Fully controlled by PLC and 10-inch HMI touch screen, the BRJ600-2-2 foil winding machine realizes parameter setting, stable tension control and smooth winding operation. Equipped with dual servo drive, photoelectric deviation correction and integrated TIG welding system, the foil winding machine ensures precise alignment, reliable welding quality and uniform winding layers, greatly improving production efficiency and coil qualification rate.
Key Features & Technical Advantages
- Dual Foil Decoiler Design: Supports single or double-layer winding for both copper and aluminum foil, greatly improving production flexibility and output capacity.
- Direct-On-Core Winding: Dual-chuck clamping structure firmly fixes the iron core, allowing direct foil winding on the core to achieve tighter coil structure and higher dimensional accuracy.
- Dual Servo Drive System: Provides stable torque and stepless speed regulation, ensuring consistent winding tension and uniform coil layers without deformation.
- Intelligent PLC + 10-inch HMI Control: Simple parameter adjustment, automatic operation and real-time running data monitoring, reducing manual operation errors.
- Integrated TIG Welding Unit: Achieves smooth, firm and oxidation-free foil splicing, ensuring excellent electrical conductivity and long-term stability of reactor coils.
- Photoelectric Precision Edge Correction: Real-time deviation detection and automatic calibration effectively prevent foil offset, wrinkling and edge misalignment, guaranteeing high-quality winding results.
Application
Ideal for mass production of dry-type reactors and various low-voltage large-current foil coil components widely used in power transmission, new energy and electrical equipment industries.
Technical Specifications
| Parameter |
Specification Details |
| Model |
BRJ600-2-2 |
| Foil Width Range |
200 mm – 600 mm |
| Conductor Material |
Copper (Cu) or Aluminum (Al) |
| Copper Foil Thickness |
0.2 mm – 2.0 mm |
| Aluminum Foil Thickness |
0.3 mm – 3.0 mm |
| Max. Finished Coil Outer Diameter (OD) |
Ø800 mm |
| Max. Finished Coil Weight |
1,000 kg |
| Foil Decoiler Quantity |
2 pcs |
| Foil Decoiler Length / Expanding Range |
650 mm / Ø480 mm – 520 mm |
| Foil Material ID / Max. OD |
500 mm / 1000 mm |
| Insulation Decoiler Qty / Width |
2 pcs / 650 mm (Pneumatic action) |
| Winding Motor Power |
11 kW |
| Max. Winding Speed |
26 rpm |
| Welding System |
Integrated TIG Welding |
| Control System & UI |
PLC Control with 10" Touch Screen |
| Counting Range |
0 – 9999.9 turns |
Kindly note: The specifications listed above are our typical lstandard configurations. We also offer full customized service.
Why Choose the BRJ600-2-2 for Your Reactor Manufacturing?
The BRJ600-2-2 foil winding machine s built for industrial durability and precision. By combining dual-foil processing with an automatic photoelectric edge alignment system, the foil winding machine significantly reduces material waste and minimizes downtime. Whether you are manufacturing distribution transformers, reactors, or heavy-duty electrical coils, this kind of foil winding machine delivers the speed, accuracy, and reliability required to stay competitive in the global market.
Looking for a customized foil winding solution? Contact our engineering team today for technical support and a factory-direct quote.
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