Simple Dual Unwinder Reactor Foil Winding Machine Copper and Aluminium Foil Coil Winder
BRJ600-2-2 Dual Foil Unwinder Reactor Foil Winding Machine for Copper & Aluminum Coils
BRJ600-2-2 dual decoiler reactor foil winder supports single/dual copper & aluminium foil winding, direct core clamping, servo drive, photoelectric edge tracking.
Product Overview
Built exclusively for high-tolerance reactor foil coil fabrication, the BRJ600-2-2 automated foil winding system delivers robust industrial performance for power component manufacturers. Fitted with dual foil unwinding stations, this flexible unit accommodates single or double-layer winding runs for both copper and aluminium conductive foil. Its twin-chuck core locking design firmly secures the iron core, enabling foil to be wound straight onto the core body without intermediate forming jigs. Backed by dual servo drive architecture and a mature PLC and 10-inch HMI control platform, the system sustains stable running status.
Core Benefits & Functional Highlights
✅ Dual Foil Unwinding Stations Support single or dual copper/aluminium foil feeding at the same time, expanding process options and boosting production flexibility for mixed-layer coil designs.
✅ Direct-On-Core Winding Setup Twin clamping chucks rigidly hold the iron core. Foil is wound directly on the core to achieve tighter stacking, better dimensional consistency and fewer winding defects.
✅ Dual Servo Drive System Precision servo control delivers steady torque output and smooth speed modulation, maintaining uniform layer stacking across the full winding cycle.
✅ Intuitive Automated Operation Programmable PLC paired with a 10-inch colour touchscreen simplifies recipe entry, parameter recall and workflow monitoring for reduced operator training cost.
✅ Photoelectric Edge Tracking & Deviation Correction Real-time photoelectric edge sensing actively offsets foil drift during feeding, cutting scrap rates and lowering rework frequency.
Technical Specifications
All standard parameters listed below can be customised to match your unique production requirements.
| Item |
Specification |
| Model |
BRJ600-2-2 |
| Foil Width |
200 mm – 600 mm |
| Conductor Material |
Copper (Cu) / Aluminum (Al) |
| Copper Foil Thickness |
0.2 mm – 2.0 mm |
| Aluminum Foil Thickness |
0.3 mm – 3.0 mm |
| Max Outer Diameter of Finished Coil |
Ø800 mm |
| Max Loading Weight of Completed Coil |
1000 kg |
| Foil Unwinder Quantity |
2 sets |
| Foil Unwinder Width / Expansion Range |
650 mm / Ø480 mm – 520 mm |
| Foil Roll ID / Max OD |
500 mm / 1000 mm |
| Insulation Unwinder Qty & Width |
2 sets / 650 mm, pneumatic expansion |
| Main Winding Motor Rating |
11 kW |
| Maximum Winding Speed |
26 rpm |
| Color |
optional |
| Control Interface |
PLC + 10-inch Touch HMI |
| Turn Counting Range |
0 – 9999.9 turns |
Why Choose BRJ600-2-2 For Reactor Production
Engineered for long service life and repeatable precision, the BRJ600-2-2 foil winding machine combines dual-station foil feeding and automatic edge correction to minimise material loss and cut production downtime. The foil winding machine serves a wide spectrum of power industry applications, including shunt reactors, filter reactors and distribution transformer coils. Whether you produce standard catalogue units or custom reactor designs, this winding equipment provides the stability, accuracy and uptime required to compete in global electrical equipment markets.
Get Custom Foil Winding Support
Our engineering team provides tailored modification solutions for special coil geometries, adjusted machine layout and custom colour schemes.
All technical data shown is for reference only. Parameters can be adjusted and customised based on customers’ actual production conditions.
Your message must be between 20-3,000 characters!
