Simple Customizable Copper and Aluminum Foil Winding Machine
JJ-BRJ600-2 Simple Customized Copper/Aluminum Foil Winding Machine for Transformer Coils
JJ-BRJ600-2 economical foil winding machine features compact layout, manual mechanical deviation correction and foot pedal control. This kind of foil winding machine supports copper and aluminium foil with insulation paper, suitable for standard transformer coil production.
Product Overview
The JJ-BRJ600-2 foil winding machine is an economical and user-friendly winding solution built for transformer foil coil manufacturing. The foil winding machine adopts a simplified, compact structural layout to deliver stable and reliable winding performance while lowering procurement and operational expenditure, which makes it a practical selection for transformer manufacturers of all scales. This foil winding machine supports single or dual-layer winding of copper or aluminium foil with a maximum foil width of 600mm. The foil winding machine can wind foil and insulation paper synchronously to meet basic insulation and winding requirements for standard transformer coils. It is fitted with a manual mechanical rectification mechanism to maintain good foil alignment throughout winding cycles. Operators can use the foot pedal to start, stop and toggle forward/reverse rotation conveniently. With soft start function and steady running performance, the foil winding machine is easy to operate, boasts low failure rate and reliable working stability.
Main Structural Components
The JJ-BRJ600-2 foil winding machine features modular assembly design to simplify maintenance and routine servicing. Its core assemblies are listed as follows:
- Heavy-duty integrated main frame for stable load bearing
- 2 sets of foil decoiling units
- Precision winding assembly
- 2 sets of insulation paper decoiling units
- Pneumatic control assembly
- Electrical control system
- Mechanical deviation correction unit
Technical Parameters
Below are the standard specifications of the JJ-BRJ600-2 foil winding machine. All parameters can be adjusted and customised to fit customers’ actual production demands.
| Item |
Technical Specification |
| Applicable Foil Material |
Copper Foil, Aluminum Foil |
| Max. Foil Width |
600 mm |
| Aluminum Foil Thickness |
0.3 mm – 3.0 mm |
| Copper Foil Thickness |
0.2 mm – 2.0 mm |
| Max. Finished Coil Diameter |
Ø800 mm |
| Finished Coil Shape |
Circular, oval, rectangular |
| Outer Diameter of Foil Roll |
Ø1000 mm |
| Inner Diameter of Foil Roll |
Ø500 mm |
| Foil Decoiler Quantity |
2 Sets |
| Adjustable Diameter of Foil Decoiler |
Ø480 mm – Ø520 mm |
| Max. Decoiler Loading Weight |
800 kg |
| Insulation Paper Decoiler |
2 Sets, pneumatic expandable shaft |
| Max OD of Insulation Paper Roll |
≤Ø400 mm |
| ID of Insulation Paper Roll |
Ø76 mm |
| Max Width of Insulation Paper |
650 mm |
| Main Motor Power |
11 kW |
| Rotation Speed |
0 – 26 rpm |
| Deviation Correction Mode |
Manual mechanical rectification |
| Turn Counting Range |
0 – 9999.9 Turns |
Core Advantages
- Cost-Effective & Practical: Streamlined structure without redundant parts, cutting equipment investment and maintenance cost, well suited for regular mass winding jobs.
- Stable and Neat Winding: Equipped with mechanical rectification to correct foil offset effectively and produce tidy, consistent coils.
- User-Friendly Operation: Foot pedal control for start/stop and rotation direction switch; soft start avoids sudden speed changes that may damage foil materials.
- Wide Compatibility: Works with copper and aluminium foil plus matched insulation paper, supports multiple coil profiles, and accepts parameter customisation for varied production needs.
Disclaimer: All technical data above is for reference only. Parameters can be adjusted and customised based on customers’ actual production conditions.
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