LV Transformer Foil Winder for 1000mm Width Copper And Aluminum Coil Production

LV Transformer Foil Winder for 1000mm Width Copper And Aluminum Coil Production

Product Description

Transformer Foil Winding Machine BRJ1000-2 is an automatic foil winding winder designed, which is mainly used to manufacture low voltage (LV) transformers, cast resin dry-type transformers, and other electrical coils. This kind of foil winding machine is capable of winding both copper foil and aluminum foil up to 1000mm width, ensuring high precision, uniform winding, and excellent coil quality. Equipped with two foil decoilers and two insulation paper decoilers, the foil winding machine supports efficient one or two layers winding of foil and insulation materials. The foil winding machine BRJ1000-2 features an advanced PLC control system, automatic tension control, and photoelectric edge alignment system to ensure stable foil feeding, accurate positioning, and neat coil edges during the winding process. With an integrated automatic TIG welding unit, the foil winding machine can weld foil conductors and bus bars together, improving welding consistency and electrical performance. It is an ideal choice for transformer manufacturers requiring high automation, precision, and stable production.

Key Features

✔ High-Efficiency Dual-Layer Winding
Equipped with 2 foil decoilers and 2 insulation decoilers for efficient winding of two-layer foil at once.

✔ Automatic TIG Welding System
Provides strong and reliable foil-to-busbar connections with consistent welding quality.

✔ Precision Foil Alignment
Photoelectric correction system ensures accurate foil positioning and smooth coil edges.

✔ Intelligent PLC Control
HMI interface makes operation simple and allows easy adjustment of winding parameters.

✔ Stable Tension Control
Maintains uniform foil tension to prevent wrinkles, deformation, and uneven winding.

Applications

The BRJ1000-2 foil winding machine is widely used for making Low voltage transformers coils, Cast resin dry-type transformers coils, and so on.