Transformer Foil Winding Machine with 22kW Winding Power, 0-18 RPM Speed Range and 2 Sets Deburring Unit for Precision Winding

Transformer Foil Winding Machine including 2 Sets Deburring Unit tailored for foil winding and deburring operations

Product Description:

The Transformer Foil Winding Device, also known as the Transformer Foil Winding Machine or simply the TFW Machine, is a state-of-the-art piece of industrial equipment designed specifically for the precise and efficient winding of transformer foils. This machine is engineered to meet the demanding requirements of transformer manufacturing, providing superior performance and reliability to ensure high-quality output every time.

One of the standout features of the Transformer Foil Winding Machine is its robust power system. The machine is equipped with a powerful 22 kW main power supply that drives the entire device, ensuring consistent and stable operation. Complementing this is the winding power of 22 kW, which provides the necessary torque and precision for winding transformer foils with exceptional accuracy. This combination of power inputs guarantees that the machine can handle even the most challenging winding tasks with ease.

The Transformer Foil Winding Device includes a dedicated foil decoiler, supplied as one complete set, which is integral to the winding process. The foil decoiler ensures smooth and continuous feeding of the foil material, minimizing interruptions and preventing damage to the foil during operation. This feature significantly enhances productivity and reduces material waste, making the TFW Machine an economical choice for transformer manufacturers.

Speed control is another critical aspect of the Transformer Foil Winding Machine that sets it apart. The machine offers a variable speed range from 0 to 18 RPM, allowing operators to precisely adjust the winding speed according to the specific requirements of the transformer foil and the winding pattern. This flexibility ensures optimal tension and alignment of the foil, which is crucial for maintaining the electrical and mechanical integrity of the transformer.

Welding is an essential part of the transformer foil winding process, and the Transformer Foil Winding Device incorporates an advanced TIG welding mode. Tungsten Inert Gas (TIG) welding is renowned for its precision and clean welds, making it ideal for joining delicate transformer foils without causing damage or deformation. The TIG welding mode integrated into the TFW Machine enables seamless welding of foil ends, ensuring strong and reliable connections that contribute to the overall durability and performance of the transformer.

Designed with user convenience and safety in mind, the Transformer Foil Winding Machine features an intuitive control interface that allows operators to monitor and adjust key parameters effortlessly. The machine’s construction emphasizes durability and stability, using high-quality materials and components that withstand the rigors of continuous industrial use. Maintenance is straightforward, with easy access to critical parts and components, reducing downtime and keeping production lines running smoothly.

In summary, the Transformer Foil Winding Device is a highly efficient and reliable solution tailored for the transformer manufacturing industry. With its powerful 22 kW power supply, integrated foil decoiler set, variable speed control up to 18 RPM, and precision TIG welding mode, the Transformer Foil Winding Machine delivers outstanding performance and quality. Whether for small-scale production or large industrial operations, the TFW Machine is designed to meet the exacting standards of transformer foil winding, ensuring excellent results and enhanced productivity.

Features:

• Product Name: Transformer Foil Winding Machine (TFF Winding Machine)
• Application: Transformer Manufacturing
• Welding Method: TIG Welding
• Power Supply: 380V, 50Hz
• Warranty Period: 12 Months
• Speed Range: 0 ~ 18 Rpm
• Also known as TFW Machine for efficient transformer foil winding
• High precision and reliability in foil winding process with TFF Winding Machine

Technical Parameters:

Applications:

The STT/Zhutang Transformer Foil Winding Machine, model BRJ1400-2, is a highly advanced and efficient piece of equipment designed specifically for the precise winding of copper and aluminium foil conductors. This machine is ideal for use in transformer manufacturing industries where high-quality foil winding is critical for producing reliable and high-performance transformers. With a winding power of 22kw and a power supply specification of 380V, 50Hz, the BRJ1400-2 ensures stable and consistent operation, enabling manufacturers to achieve excellent winding accuracy and uniformity.

The TFF Winding Machine is perfectly suited for applications involving copper foil with thickness ranging from 0.2mm to 2.0mm, making it versatile enough to handle a wide range of transformer foil winding requirements. Its integrated foil decoiler, supplied as two sets, streamlines the production process by efficiently feeding the foil conductor during winding. This functionality is particularly beneficial in high-volume production environments where minimizing downtime and maximizing throughput are essential.

The Transforer Foil Winding Machine is widely used in transformer factories, electrical equipment manufacturing plants, and research institutions focusing on transformer design and development. It plays a vital role during the production of distribution transformers, power transformers, and various other types of electrical transformers that require precise foil winding for optimal electromagnetic performance. The machine’s robust construction and seaworthy packaging ensure safe delivery within 45 days, supporting manufacturers who demand reliable lead times and quality assurance.

With a minimum order quantity of just 1 set and negotiable pricing, the STT/Zhutang BRJ1400-2 offers flexibility for both small-scale and large-scale manufacturers. The payment terms of T/T and an annual supply ability of 100 sets make this Transformer Foil Winding Machine a practical choice for companies aiming to expand their production capacity or upgrade their existing winding equipment. Its application scenarios extend to transformer repair shops and custom transformer production lines, where precision and efficiency are paramount.

In summary, the STT / Zhutang TFF Winding Machine BRJ1400-2 is an indispensable tool for any enterprise engaged in the manufacture or maintenance of electrical transformers. Its ability to handle both copper and aluminium foil conductors, combined with its powerful winding motor and user-friendly design, makes it suitable for a broad range of industrial applications. Whether used in large factories or specialized workshops, this machine enhances productivity, ensures high-quality winding results, and supports the continuous advancement of transformer technology.

Customization:

Introducing the STT/Zhutang Transformer Foil Winding Machine, model BRJ1400-2, designed specifically for efficient and precise transformer manufacturing. Our Transformer Foil Winding Machine supports copper and aluminium foil conductors with thickness ranging from 0.2 to 2.0mm, ensuring versatility for various applications. The TFW Machine features pneumatic tension control to guarantee consistent winding quality, coupled with advanced TIG welding technology for superior joint strength.

With a minimum order quantity of just 1 set and a supply ability of 100 sets per year, we offer flexible and reliable production capacity. Pricing for the TFF Winding Machine is negotiable to meet your budget requirements. Each unit is securely packed using seaworth packing to ensure safe delivery. Delivery time is approximately 45 days, with payment terms based on T/T for your convenience.

Choose the STT/Zhutang BRJ1400-2 Transformer Foil Winding Machine for your transformer manufacturing needs and experience top-tier performance and customization options tailored to your production demands.

Support and Services:

Our Transformer Foil Winding Machine is designed to provide precise and efficient winding solutions for transformer manufacturing. For technical support, our team of experts is available to assist with installation, operation, and troubleshooting to ensure optimal performance of your machine. We offer comprehensive services including routine maintenance, calibration and so on to keep your winding machine running smoothly. Our support also includes training sessions for your staff to maximize machine productivity and minimize downtime.

In case of any technical issues, we provide remote diagnostics and on-site repair services to quickly resolve problems. Spare parts and replacement components are readily available to maintain the longevity and reliability of your equipment. Our commitment is to deliver excellent customer service and technical assistance, helping you achieve high-quality transformer winding results consistently.

Packing and Shipping:

Product Packaging:  The Transformer Foil Winding Machine is carefully packed to ensure safe delivery. It is secured with protective foam and wrapped in durable plastic film to prevent dust and moisture damage. All packaging materials are selected to provide maximum protection during shipping and storage.

Shipping:  We offer reliable shipping options for the Transformer Foil Winding Machine, including sea freight, and land transportation, etc. The machine is shipped with all necessary documentation, including a detailed packing list and user manual. Our logistics partners ensure timely and secure delivery to your specified location. Tracking information is provided for all shipments, and we offer support throughout the shipping process to ensure a smooth and efficient delivery experience.

FAQ:

Q1: What is the brand and model number of the Transformer Foil Winding Machine?

A1: The Transformer Foil Winding Machine is manufactured by the brand STT/Zhutang, and the model number is BRJ1400-2.

Q2: What is the minimum order quantity for this machine?

A2: The minimum order quantity for the Transformer Foil Winding Machine is 1 set.

Q3: What are the packaging details for the machine?

A3: The machine is packaged using seaworthy packing to ensure safe delivery.

Q4: What is the typical delivery time after placing an order?

A4: The delivery time for the Transformer Foil Winding Machine is approximately 45 days.

Q5: What payment terms are accepted for purchasing this machine?

A5: Payment is typically made via T/T (Telegraphic Transfer).

Q6: What is the supply ability of the Transformer Foil Winding Machine?

A6: The supplier can provide up to 100 sets of the machine per year.

Q7: Is the price fixed or negotiable?

A7: The price for the Transformer Foil Winding Machine is negotiable based on order quantity and specific requirements.