Transformer Foil Winding Machine with 0 to 16 Rpm Speed and Pneumatic Tension Control for Copper and Aluminium Foil with 12 Months Warranty

Speed 0 to 16 Rpm Transformer Foil Winding Machine Supporting Copper and Aluminium Foil Conductor with 12 Months Period

Product Description:

The Transformer Foil Winding Machine is a state-of-the-art piece of equipment designed specifically for the precise and efficient manufacturing of transformers. This machine is an essential tool in the transformer manufacturing industry, engineered to enhance productivity while ensuring the highest standards of quality and accuracy in foil winding processes. Its advanced features make it an indispensable asset for any facility involved in the production of transformers, providing reliable and consistent performance.

One of the standout features of the Transformer Foil Winding Machine is its pneumatic tension control system. Maintaining the correct tension during the winding process is critical to achieving uniform and defect-free transformer foils. The pneumatic tension control technology integrated into this machine continuously monitors and adjusts the tension in real-time, thereby minimizing the risk of foil damage, wrinkles, or misalignment. This pneumatic tension control mechanism not only improves the quality of the final product but also reduces material waste and enhances operational efficiency.

The TFF Winding Machine is also equipped with a TIG welding system. This welding technique is particularly advantageous in transformer foil winding, contributing to the overall durability and performance of the transformer.

For securing the foil during the winding process, the Transformer Foil Winding Machine utilizes a welded flange and triangle support mode. This fixture design offers excellent stability and precision, firmly holding the foil in place to prevent slippage or misalignment. The welded flange and triangle support allow for easy adjustment and ensures that the foil is centered perfectly, which is essential for achieving consistent winding patterns and maintaining the integrity of the transformer’s core components.

Additionally, the machine is equipped with two sets of deburring units. Deburring is a crucial step in transformer foil winding as it removes sharp edges and burrs that can cause damage or short circuits in the finished transformer. Having two dedicated deburring units enhances the efficiency and thoroughness of this process, ensuring that each foil strip is smooth and safe for use. This feature not only improves the safety and reliability of the transformers produced but also extends the service life of the equipment by preventing foil-related issues during winding.

The overall design of the Transformer Foil Winding Machine emphasizes user convenience and operational reliability. It is built with robust materials and advanced engineering techniques to withstand the demands of continuous production environments. The machine’s user-friendly interface and automated functions reduce the need for manual intervention, allowing operators to focus on quality control and process optimization. Furthermore, the compact and ergonomic design helps save valuable floor space in manufacturing facilities.

In summary, the Transformer Foil Winding Machine, also known as TFF Winding Machine, is an innovative solution tailored for the transformer manufacturing industry. Its pneumatic tension control, TIG welding capability, welded flange and triangle support mode, and dual deburring units collectively ensure high precision, efficiency, and product quality. Investing in this advanced winding machine enables manufacturers to produce superior transformers with enhanced performance, reduced production costs, and improved operational workflows. Whether for large-scale industrial applications or specialized transformer production, this machine represents a reliable and cutting-edge choice.

Features:

• Product Name: Transformer Foil Winding Machine (TFW Machine)
• Power Supply: 380V, 50Hz for stable and efficient operation
• Welding Mode: TIG welding ensuring precision and high-quality joints
• Winding Power: 30kw providing strong and consistent winding performance
• Clamping Mode: Welded flange for secure and accurate foil holding
• Tension Control: Pneumatic Tension Control system for optimal foil tension
• Reliable and robust design making the TFW Machine ideal for transformer manufacturing
• High efficiency and durability to enhance productivity with the TFW Machine

Technical Parameters:

Applications:

The STT/Zhutang Transformer Foil Winding Machine, model BRJ1600-2, is an advanced piece of equipment designed specifically for the precise and efficient winding of copper foils used in transformer manufacturing. This machine is ideal for industrial applications where high-quality and consistent foil winding is paramount. With the ability to handle copper foil thicknesses ranging from 0.2 to 2.0mm, the TFF Winding_Machine is highly versatile and suitable for various transformer production lines.

One of the key application occasions for the STT/Zhutang Transformer Foil Winding Machine is in transformer factories where the demand for reliable and fast foil winding processes is critical. The machine’s pneumatic tension control ensures that the copper foil is wound with perfect tension, preventing damage and ensuring uniformity, which is essential for maintaining transformer performance and longevity. Its speed range of 0 to 16 RPM allows operators to adjust the winding speed according to production requirements, providing flexibility in different manufacturing scenarios.

The BRJ1600-2’s power supply of 380V and 50Hz, combined with a winding power of 30kw, delivers robust and stable operation, making it suitable for continuous use in high-volume production environments. Its seaworth packing guarantees that the machine is well-protected during transportation, ensuring safe delivery within 45 days after the order confirmation. With a supply ability of 100 sets per year, STT/Zhutang can reliably meet the needs of transformer manufacturers looking to upgrade or expand their production capabilities.

This Transformer Foil Winding Machine is also well-suited for research and development facilities focusing on new transformer designs, where precise foil winding is necessary to test and prototype new concepts. The minimum order quantity of just 1 set allows small workshops and startups to access this high-quality winding solution without the burden of large initial investments. Pricing is negotiable, offering flexibility to customers based on order size and specific requirements.

Payment terms are convenient with T/T options, facilitating smooth transactions globally. Overall, the STT/Zhutang TFF Winding Machine BRJ1600-2 stands out as a reliable, efficient, and flexible solution for various transformer foil winding applications, ensuring top-notch quality and productivity for transformer manufacturers worldwide.

Customization:

Introducing the STT/Zhutang Transformer Foil Winding Machine, model number BRJ1600-2, designed to meet your precise winding needs with advanced features and reliable performance. This Transformer Foil Winding Device comes with pneumatic tension control to ensure consistent and high-quality winding results.

Our Transformer Foil Winding Machine is available with a minimum order quantity of 1 set, making it ideal for both small and large scale production. The price is negotiable, providing flexibility to suit your budget requirements. Each unit is carefully packed using Seaworth Packing to ensure safe delivery. Delivery time is approximately 45 days from order confirmation. Payment terms are T/T for your convenience. The machine operates on a 380V, 50Hz power supply and uses TIG welding mode for superior construction quality. It is brand new and comes with a 12-month warranty period, giving you peace of mind and assurance of durability.

STT/Zhutang has the supply ability to provide up to 100 sets per year, supporting your long-term production needs with consistent availability.

Support and Services:

Our Transformer Foil Winding Machine is designed to deliver precise and efficient winding solutions for transformer manufacturing. For technical support, our team of experts is available to assist with machine setup, operation guidance, troubleshooting, and maintenance procedures to ensure optimal performance and longevity of your equipment. We provide comprehensive services including installation assistance, operator training, regular maintenance schedules, and so on. Our support aims to minimize downtime and maximize productivity by addressing any issues promptly and effectively.

In addition, we offer customization options and upgrades tailored to meet specific production requirements. Our commitment is to provide reliable and responsive support throughout the lifecycle of your Transformer Foil Winding Machine, ensuring it operates at peak efficiency. For detailed user manuals and technical documentation, please refer to the resources provided with your machine or visit our official website. Our goal is to empower your team with the knowledge and tools needed for smooth operation and maintenance.

Packing and Shipping:

Product Packaging:  The Transformer Foil Winding Machine is carefully packaged to ensure safe delivery and protection during transit. It is securely wrapped with protective materials such as foam and plastic film to prevent any damage from dust, moisture, or impact. 

Shipping:  We offer reliable shipping options for the Transformer Foil Winding Machine, including sea freight and other services depending on the destination and urgency. The shipping process is closely monitored with tracking information provided to the customer for transparency. Prior to shipment, the machine undergoes thorough inspection and testing to ensure it meets quality standards. Customs documentation and export compliance are handled professionally to facilitate smooth international delivery. Our logistics partners ensure timely and secure arrival of the product to your specified location.

FAQ:

Q1: What is the brand and model number of the Transformer Foil Winding Machine?

A1: The Transformer Foil Winding Machine is manufactured by STT/Zhutang, and the model number is BRJ1600-2.

Q2: What is the minimum order quantity for this machine?

A2: The minimum order quantity for the STT/Zhutang BRJ1600-2 Transformer Foil Winding Machine is 1 set.

Q3: What are the payment terms for purchasing this machine?

A3: The payment terms for the Transformer Foil Winding Machine are T/T (Telegraphic Transfer).

Q4: How long is the delivery time after placing an order?

A4: The delivery time for the STT/Zhutang BRJ1600-2 Transformer Foil Winding Machine is approximately 45 days.

Q5: How is the machine packaged for shipment?

A5: The machine is packaged using seaworthy packing to ensure safe delivery during transportation.