Transformer Foil Winding Machine with 2 Sets Deburring Unit 0 to 35 Rpm Speed and 5.5kw Winding Power for Industrial Use

Transformer Foil Winding Machine Featuring Deburring Unit 2 Sets Speed 0 to 35 Rpm Suitable for Industrial Winding Processes

Product Description:

The Transformer Foil Winding Machine is a highly specialized piece of industrial equipment designed to meet the demanding requirements of transformer manufacturing. Engineered with precision and durability in mind, this machine excels in winding copper foil with remarkable accuracy and efficiency, making it an indispensable asset in any transformer production line. Operating on a power supply of 380V at 50Hz, the Transformer Foil Winding Machine ensures stable performance and optimal energy consumption, tailored to the rigorous standards of modern manufacturing environments.

One of the standout features of this Transformer Foil Wind Device is its ability to handle copper foil thickness ranging from 0.2mm to 2.0mm. This versatility allows manufacturers to accommodate a wide variety of transformer specifications, catering to different sizes and power ratings. The precise control over foil thickness management ensures that the winding process maintains consistent quality, which is crucial for the electrical performance and longevity of the transformers produced.

The design incorporates a robust foil decoiler system, consisting of one set dedicated to unwinding the copper foil smoothly and without interruption. This decoiler is engineered to minimize material waste and reduce downtime, significantly enhancing overall production efficiency. By providing steady foil feeding, the decoiler supports the winding process in maintaining uniform tension and alignment of the copper foil, which is critical in achieving flawless transformer windings.

To further ensure the quality of the winding, the Transformer Foil Winding Machine includes two deburring units. These units play a vital role in removing burrs and sharp edges from the copper foil before winding, preventing any damage to the insulation or the core during assembly. The dual deburring setup improves throughput by allowing continuous operation without frequent stops for maintenance, thus increasing productivity and reducing labor costs.

Speed control is another pivotal attribute of the TFF Winding Machine, offering a variable speed range from 0 to 35 revolutions per minute (rpm). This adjustability enables operators to fine-tune the winding speed according to specific requirements, balancing speed with precision to optimize the quality of the foil winding. Whether working on delicate, small transformers or larger, heavy-duty units, the machine’s speed versatility ensures consistent performance across diverse applications.

Built with user-friendliness and operational safety in mind, the Transformer Foil Winding Device features intuitive controls and a sturdy frame designed to withstand the stresses of continuous industrial use. The machine’s architecture supports easy maintenance and quick changeovers, reducing downtime and enhancing workflow efficiency. This makes it an excellent choice for manufacturers looking to improve production capacity while maintaining stringent quality standards.

In summary, the Transformer Foil Winding Machine stands out as a reliable, efficient, and precise solution for transformer foil winding tasks. Its power supply of 380V and 50Hz, capability to handle copper foil thicknesses from 0.2 to 2.0mm, inclusion of a dedicated foil decoiler set, dual deburring units, and adjustable speed range of 0 to 35 rpm collectively contribute to its superior performance. Known also as the Transformer Foil Winding Device and TFF Winding Machine, this equipment plays a critical role in advancing transformer manufacturing technology, ensuring high-quality output and operational excellence.

Features:

• Product Name: Transformer Foil Winding Machine (TFW Machine)
• Automatic Tension Control for precise winding process
• Winding Power: 5.5kw for efficient performance
• Clamping Mode: optional
• Compatible with Copper and Aluminium Foil Conductors
• Power Supply: 380V, 50Hz
• Reliable and durable TFW Machine design
• Advanced TFF Winding Machine technology integrated

Technical Parameters:

Applications:

The STT/Zhutang Transformer Foil Winding Machine, model BRJ300-2, is a highly specialized piece of equipment designed to meet the demanding needs of transformer manufacturing industries. This Transformer Foil Winding Device is engineered to handle copper foil thicknesses ranging from 0.2 to 2.0mm, making it versatile for various transformer winding applications. Its automatic tension control system ensures consistent winding quality, minimizing foil damage and improving production efficiency.

This Transformer Foil Windingg Device is ideal for use in transformer factories, electrical component production plants, and research and development centers focused on transformer technology. It is particularly suitable for manufacturing power transformers, distribution transformers, and specialty transformers where precision in foil winding is critical to the product’s performance and durability.

In practical application scenarios, the STT/Zhutang BRJ300-2 Transformer Foil Winding Machine excels in environments requiring high productivity and strict quality control. It is widely used during the assembly line stages of transformer production, where copper foil must be wound with exact tension and alignment to ensure optimal electrical properties. The cold welding mode integrated into the machine allows for secure and reliable connections, further enhancing the transformer’s quality.

Businesses looking to upgrade their transformer winding processes will find this Transformer Foil Winding Machine indispensable. It supports a power supply of 380V, 50Hz, making it compatible with standard industrial electrical systems. The machine is supplied with seaworthy packing to ensure safe delivery, with a typical lead time of 45 days per order. With a supply ability of 100 sets per year and flexible payment terms via T/T, STT/Zhutang accommodates both small and large-scale production demands.

Overall, the STT/Zhutang BRJ300-2 Transformer Foil Winding Machine is designed to enhance manufacturing efficiency, improve winding precision, and reduce production downtime. Its advanced features and robust construction make it an excellent investment for transformer manufacturers seeking reliable and high-performance winding equipment.

Customization:

Introducing the STT/Zhutang Transformer Foil Winding Device, model number BRJ300-2, a high-performance Transform Foil Winding Machine designed to meet your precise winding needs. This Transformer Foil Winding Device is equipped with a powerful 5.5kw winding power system and operates on a 380V, 50Hz power supply, ensuring efficient and reliable performance.

Our product customization services allow you to tailor the Transformer Foil Winding Device to your specific requirements.  Each unit includes 2 sets of deburring units to maintain foil quality and precision throughout the winding process. With a minimum order quantity of just 1 set, we offer flexible negotiation on pricing to suit your budget.

Packaging is handled with seaworth packing to ensure safe delivery, with a standard delivery time of 45 days. Payment terms are convenient with T/T options, and our supply ability is robust, capable of producing 100 sets per year to meet your demand.

Choose STT/Zhutang’s BRJ300-2 Transformer Foil Winding Device for superior customization, reliable performance, and excellent support in your transformer foil winding operations.

Support and Services:

Our Transformer Foil Winding Machine is designed to provide precise and efficient winding solutions for transformer manufacturing. For technical support, our team of experts is available to assist with installation, operation, and maintenance to ensure optimal performance of your equipment. We offer comprehensive services including machine calibration, troubleshooting, etc to keep your winding machine running smoothly. Detailed user manuals and training materials are provided to help your operators achieve maximum productivity.

Regular maintenance services are available to prevent downtime and extend the lifespan of your Transformer Foil Winding Machine. Our skilled technicians can perform inspections and parts replacement tailored to your specific requirements.

Additionally, we provide customization options and engineering support to adapt the winding machine for special transformer designs or production needs. Our commitment is to deliver reliable technical support and high-quality services that enhance your manufacturing efficiency.

Packing and Shipping:

Product Packaging and Shipping

The Transformer Foil Winding Machine is carefully packaged to ensure safe delivery and optimal protection during transit. Each unit is securely placed in a sturdy wooden crate with custom foam padding to prevent any damage from shocks or vibrations. The packaging is designed to be moisture-resistant and provides protection against dust and external impacts.

For shipping, we offer flexible options including sea freight, depending on the destination and urgency. All shipments are accompanied by detailed documentation including packing lists, user manuals, and certificates of compliance to facilitate smooth customs clearance. We ensure timely dispatch and provide tracking information so customers can monitor their shipment status. Our logistics team works closely with reliable carriers to guarantee the Transformer Foil Winding Machine arrives safely and on schedule.

FAQ:

Q1: What is the brand and model number of the Transformer Foil Winding Machine?

A1: The Transformer Foil Winding Machine is manufactured by STT/Zhutang, and the model number is BRJ300-2.

Q2: What is the minimum order quantity for this machine?

A2: The minimum order quantity for the Transformer Foil Winding Machine is 1 set.

Q3: What are the payment terms for purchasing this machine?

A3: The payment terms are T/T (Telegraphic Transfer).

Q4: How long does it take to deliver the Transformer Foil Winding Machine after placing an order?

A4: The delivery time for the machine is approximately 45 days.

Q5: How is the Transformer Foil Winding Machine packaged for shipping?

A5: The machine is packaged using seaworth packing to ensure safe delivery.

Q6: What is the supply ability of the Transformer Foil Winding Machine?

A6: The supply ability is 100 sets per year.

Q7: Is the price of the Transformer Foil Winding Machine fixed?

A7: The price is negotiable depending on order quantity and customization requirements.