Transformer Foil Winding Machine with TIG Welding, 15kw Winding Power, and 1000mm Maximum Foil Width

Transformer Foil Winding Machine with TIG Welder Ensuring Foil Coil Winding Process in Transformer Production

Product Description:

The Transformer Foil Winding Machine is an advanced piece of industrial equipment designed specifically for the precise and efficient winding of transformer foils. This kind of winding machine is engineered to meet the rigorous demands of transformer manufacturing, ensuring high-quality winding results that contribute to the optimal performance of transformers in various electrical applications.

This foil winding machine adopts TIG welding method. This welding mode not only enhances the durability and reliability of the transformer foils but also streamlines the production process by reducing manual intervention and minimizing errors related to foil joining.

The design of the Transformer Foil Wind Device emphasizes ergonomic and operational efficiency, featuring a center height of 900mm. This center height is optimized to provide an ideal working position for operators, facilitating ease of use and improving overall machine accessibility. The 900mm center height ensures that winding operations can be performed comfortably and safely, reducing operator fatigue and increasing productivity during extended production runs.

In terms of material handling, the Transformer Foil Winding Machine is equipped with two decoilers, each capable of accommodating wide foils up to 1050mm in width. Having two decoiler pieces allows the machine to handle two foil rolls simultaneously, which significantly improves the efficiency of the winding process. 

Additionally, the machine includes two insulation decoilers, which are essential for managing insulating materials used in transformer foil winding. The presence of 2 insulation decoiler pieces ensures that insulation layers are accurately and consistently fed into the winding process alongside the foils. This integration is vital for producing transformers with superior insulation properties, which directly impacts the safety and longevity of the final product.

The decoiler width of 1050mm on both the foil and insulation decoilers allows the Transformer Foil Winding Machine to accommodate a broad range of foil sizes, making it versatile enough for various transformer specifications. This width capacity supports the winding of large transformer foils, catering to the needs of manufacturers who produce transformers for high-capacity applications.

Overall, this kind of Foil Winding Machine stands out in the transformer manufacturing industry for its robust construction, TIG welding technology, ergonomic design, and efficient material handling capabilities. By incorporating dual decoilers for both foil and insulation materials, the Transformer Foil Wind Device ensures seamless operation and consistent product quality. Manufacturers investing in this machine can expect improved winding accuracy, enhanced production speed, and reduced labor costs, all of which contribute to a more competitive manufacturing process.

In summary, the Transformer Foil Winding Machine is a highly specialized and reliable solution for transformer foil winding, combining precision welding, optimal ergonomic design, and effective material management. Whether used in small-scale workshops or large manufacturing plants, this machine delivers outstanding performance and durability, making it an indispensable tool for producing high-quality transformers that meet stringent industry standards.

Features:

• Product Name: Transformer Foil Winding Machine
• Model: BRJ1000-2
• Maximum Foil Width: 1000mm
• Copper Film Thickness Range: 0.2 ~ 2.0mm
• Winding Power: 15kw for efficient operation
• Power Supply: optional
• Designed for precision and durability in transformer foil winding

Technical Parameters:

Applications:

The STT/Zhutang Transformer Foil Winding Machine, model BRJ1000-2, is a highly efficient and reliable piece of equipment designed specifically for the winding of transformer foils. This advanced Transformer Foil Wind Device excels in precision and productivity, making it an ideal solution for manufacturing environments that require consistent quality and high output. With a welding mode of TIG, the machine ensures strong and accurate foil joins, essential for the performance and longevity of transformers.

The Foil Winding Machine is perfectly suited for various industrial scenarios involving the production of electrical transformers. It is widely used in transformer factories, electrical component manufacturers, and research laboratories focusing on transformer design and development. The machine’s capability to handle copper film thickness ranging from 0.2 to 2.0mm makes it versatile for producing different types of transformer foils, accommodating diverse transformer specifications. The center height of 900mm and dual decoiler setup allow for smooth and continuous operation, minimizing downtime and enhancing workflow efficiency.

In practical application occasions, the BRJ1000-2 Transformer Foil Winding Machine is invaluable during large-scale manufacturing runs where precision and repeatability are crucial. It is also highly beneficial in custom transformer production settings where specific foil thickness and winding patterns are required. The Foil Winding Machine’s robust construction and seaworth packing ensure safe delivery and long-term durability, while its supply ability of 100 sets per year supports both small and large enterprises. Payment terms via T/T and a negotiable price structure provide flexible purchasing options, and the typical delivery time of 45 days ensures timely integration into production lines.

Overall, this Transformer Foil Winding Machine combines advanced technology with user-friendly operation, making it an indispensable tool across multiple transformer manufacturing scenarios. Its TIG welding technology, dual decoilers, and adjustable copper film thickness range empower manufacturers to meet stringent industry standards and improve transformer quality effectively. Whether for mass production or specialized transformer development, the BRJ1000-2 stands out as a reliable and efficient Foil Winding Machine option.

Customization:

Introducing the Transformer Foil Winding Machine, model BRJ1000-2, designed to meet your precise foil winding needs. Our Foil Winding Machine offers a maximum foil width of 1000mm and supports copper film thickness ranging from 0.2 to 2.0mm, ensuring versatile application for various transformer manufacturing processes.

With a welding speed of 0.8m/min and a center height of 900mm, the Foil Winding Machine guarantees efficient and accurate foil winding. The main shaft size measures 80x80x1350mm, providing robust support for high-quality winding operations.

We accept a minimum order quantity of 1 set, making it easy for you to acquire the Foil Winding Machine tailored to your production demands. Our supply ability is up to 100 sets per year, ensuring reliable availability. Packaging is handled with seaworthy packing to ensure safe delivery, and the delivery time is approximately 45 days. Pricing is negotiable to suit your budget requirements, and payment terms are convenient via T/T. Choose the BRJ1000-2 Transformer Foil Winding Machine for a customizable, reliable, and efficient solution to your foil winding needs.

Support and Services:

Our Transformer Foil Winding Machine is designed to deliver precise and efficient winding solutions for transformer foil applications. To ensure optimal performance and longevity of your machine, we offer comprehensive technical support and after-sales services. Our technical support team is available to assist with installation guidance, operational training, troubleshooting, and maintenance advice. We provide detailed user manuals and instructional materials to help you understand the machine’s features and functions thoroughly. In addition, we offer regular maintenance services to keep your Transformer Foil Winding Machine running smoothly. Our skilled technicians can perform inspections, calibrations, and necessary repairs to prevent downtime and extend the machine’s service life.

Packing and Shipping:

Product Packaging:

The Transformer Foil Winding Machine is securely packaged using high-quality materials to ensure safe delivery. The machine is first wrapped in protective plastic film to prevent scratches and dust accumulation. 

Shipping:

We offer reliable shipping services for the Transformer Foil Winding Machine worldwide. The machine can be shipped via sea freight, or land transportation depending on customer requirements and destination. Our logistics partners ensure timely delivery with real-time tracking available for all shipments. Prior to dispatch, the machine undergoes a thorough inspection and testing to guarantee it arrives in perfect working condition. Custom clearance documentation and export compliance are fully managed by our experienced shipping team to facilitate smooth delivery.

FAQ:

Q1: What is the brand and model number of the Transformer Foil Winding Machine?

A1: The Transformer Foil Winding Machine is manufactured by STT/Zhutang and the model number is BRJ1000-2.

Q2: What is the minimum order quantity for this machine?

A2: The minimum order quantity for the BRJ1000-2 Transformer Foil Winding Machine is 1 set.

Q3: What are the payment terms for purchasing this machine?

A3: The payment terms for the Transformer Foil Winding Machine are T/T (Telegraphic Transfer).

Q4: How long does it take to deliver the Transformer Foil Winding Machine?

A4: The delivery time for the BRJ1000-2 Transformer Foil Winding Machine is approximately 45 days.

Q5: How is the Transformer Foil Winding Machine packaged for shipment?

A5: The machine is packaged using seaworthy packing to ensure safe delivery.

 Q6: What is the supply capacity of the BRJ1000-2 Transformer Foil Winding Machine?

A6: STT can supply up to 100 sets of the Transformer Foil Winding Machine within one year.

Q7: Is the price fixed or negotiable for the Transformer Foil Winding Machine?

A7: The price of the BRJ1000-2 Transformer Foil Winding Machine is negotiable.