Transformer Foil Winding Machine with TIG Welding, 22kw Winding Power, and Two Pieces Decoiler for Foil Coil Production

Two Pieces Decoiler Transformer Foil Winding Machine Featuring TIG Welder Mode Optimized for Foil Coil Production

Product Description:

The Transformer Foil Winding Machine is an advanced and highly efficient piece of equipment for winding transformer foil. This machine is engineered to meet the demanding requirements of transformer manufacturing, ensuring optimal performance, durability, and quality in every winding process.

One of the standout features of the Foil Winding Machine is its robust construction. The center height of windign shaft is 900mm, which allows operators to work comfortably while maintaining high precision. The center height contributes significantly to the machine's overall stability, ensuring consistent winding quality across various production batches.

The Transformer Foil Winding Machine is equipped with a powerful 22kw winding power system. This high wattage motor delivers the necessary torque and speed to handle a wide range of copper foil thicknesses, from as thin as 0.2mm to as thick as 2.0mm. The wide range of copper film thickness compatibility makes the Foil Winding Machine extremely versatile, suitable for producing transformer foils for different specifications and transformer models.

A critical component of the Foil Winding Machine is its main shaft, which measures 80x80x1550mm. This substantial shaft size ensures the machine can support large rolls of copper foil without compromising on stability or precision. The shaft’s dimensions allow for smooth and consistent rotation, which is essential for achieving uniform foil winding and preventing any damage or deformation during the process.

Welding technology is another key aspect of the Transformer Foil Winding Machine. The machine incorporates a TIG welder. TIG welding is particularly suitable for joining copper foil because it minimizes heat distortion and produces strong, durable joints. This feature ensures that the foil connections are secure and reliable, which is critical for the electrical performance of the finished transformer.

The Foil Winding Machine is also referred to as Transform Foil Wind Machine in various industry contexts. Regardless of the name, these machines share the same commitment to quality and performance. They are designed for easy operation, maintenance, and integration into existing production lines, making them a preferred choice for transformer manufacturers worldwide.

In addition to its technical specifications, the Transformer Foil Winding Machine boasts user-friendly controls and an intuitive interface. This design consideration reduces operator fatigue and training time, allowing companies to increase productivity and reduce operational costs. The machine’s reliable performance and minimal downtime contribute to a higher throughput and better overall efficiency in transformer foil production.

With its combination of a 900mm center height, 22kw winding power, an 80x80x1550mm main shaft, and TIG welding technology, the Foil Winding Machine represents the cutting edge of transformer foil winding machinery. It is built to accommodate a wide range of copper foil thicknesses, ensuring flexibility and adaptability in manufacturing processes. The machine’s precision engineering and durable construction make it an indispensable tool for producing high-quality transformer foils that meet stringent industry standards.

In conclusion, the Transformer Foil Winding Machine is a top-tier solution for transformer manufacturers seeking efficiency, reliability, and precision. Its combination of powerful winding capabilities, precise TIG welding, and robust mechanical design makes it an excellent investment for any transformer production facility aiming to enhance product quality and operational efficiency.

Features:

• Product Name: Transformer Foil Winding Machine
• Equipped with TIG welder for precise and clean welding
• Winding Power: 22kw for efficient and powerful operation
• Decoiler Width: 1250mm to accommodate wide copper foils
• Includes Two Pieces of decoilers for continuous feeding
• Supports Copper Foil widths ranging from 200mm to 1200mm
• Also known as Transformer Foil Wind Device for foil winding tasks
• High precision and reliability in foil winding process

Technical Parameters:

Applications:

The STT Transformer Foil Winding Machine, model BRJ1200-2, is specifically designed for high-precision foil winding tasks in transformer manufacturing. This advanced Transform Foil Wind Machine is ideal for industries requiring meticulous insulation and foil winding, ensuring superior quality and efficiency in production. With a center height of 900mm, it accommodates various transformer sizes, making it versatile for different transformer design specifications.

One of the primary application occasions for the Transformer Foil Winding Machine is in the production lines of power transformers, distribution transformers, and other electrical transformers used in energy transmission and distribution. The machine’s two-piece decoiler and insulation decoiler system allows for smooth handling of foil and insulation materials, reducing downtime and increasing productivity. This makes it highly suitable for transformer manufacturing plants focusing on large-scale and continuous production.

The machine is equipped with a TIG welder, which ensures precise and strong welding of foil layers, essential for maintaining the structural integrity and electrical performance of the transformer windings. Manufacturers aiming for high-quality transformer cores will find this machine indispensable in their scenarios where accuracy and reliability are paramount.

The Transformer Foil Winding Machine’s packaging with seaworth packing guarantees safe and secure transportation, making it suitable for international shipping and delivery within 45 days. With a supply ability of 100 sets per year and a minimum order quantity of 1 set, the machine caters well to both small-scale workshops and large industrial enterprises. Pricing is negotiable, providing flexibility for various budget requirements. Payment terms via T/T further enhance the convenience for buyers worldwide. The machine finds application not only in transformer production plants but also in research and development centers where new transformer designs are tested and developed. Additionally, it can be used in repair and maintenance facilities that require precise rewinding of transformer foil to restore transformer functionality.

In summary, the STT Transformer Foil Winding Machine BRJ1200-2 is an essential equipment for transformer manufacturers and service providers, offering robust performance, precision, and adaptability across multiple transformer winding scenarios and occasions.

Customization:

Introducing the STT BRJ1200-2 Transformer Foil Winding Machine, a premium TFF Winding Machine designed for precision and efficiency. This advanced TFW Machine supports winding materials including aluminum or copper foil, ensuring versatility for various transformer applications. The machine features two insulation decoilers and accommodates a maximum foil width of 1200mm with a decoiler width of 1250mm, allowing for large-scale production with consistent quality. Its TIG welding mode guarantees reliable and strong connections during the winding process.

With a minimum order quantity of just 1 set, the STT BRJ1000-2 is accessible for businesses of all sizes. Pricing is negotiable to meet your budgetary requirements. Each unit is carefully packaged using seaworth packing to ensure safe delivery. Our supply ability reaches up to 100 sets per year, with a delivery time of approximately 45 days. Payment terms are flexible with T/T accepted. Choose the STT TFF Winding Machine for your transformer manufacturing needs and experience superior performance with the trusted BRJ1000-2 TFW Machine.

Support and Services:

Our Transformer Foil Winding Machine is designed to deliver precision and efficiency in the production of transformer windings. To ensure optimal performance and longevity of the machine, we provide comprehensive technical support and services. Technical support includes assistance with installation, calibration, and troubleshooting to help you get the most out of your winding machine. Our team of experts is available to guide you through setup processes and address any operational concerns you may encounter.

We also offer regular maintenance services to keep your Transformer Foil Winding Machine running smoothly. For training purposes, we provide detailed user manuals and hands-on training sessions to ensure your operators are fully equipped to use the machine safely and effectively. 

In addition, we offer customization services to tailor the winding machine to your specific production requirements. Whether you need modifications in size, speed, or automation features, our engineering team will work closely with you to deliver a solution that fits your needs. With our dedicated product support and service offerings, you can be confident in the reliable performance and durability of your Transformer Foil Winding Machine, helping you achieve high-quality transformer manufacturing outcomes.

Packing and Shipping:

Product Packaging:

The Transformer Foil Winding Machine is carefully packaged to ensure safe delivery and protection during transit. It is securely wrapped with high-quality protective materials to prevent any damage. 

Shipping:

We offer reliable and efficient shipping options for the Transformer Foil Winding Machine worldwide. The product can be shipped via sea freight, or land transportation based on customer requirements and destination. Each shipment is carefully coordinated with trusted logistics partners to ensure timely delivery. Tracking information will be provided once the order is dispatched. Additionally, we handle all necessary export documentation and customs clearance to facilitate a smooth shipping process.

FAQ:

Q1: What is the brand and model number of the Transformer Foil Winding Machine?

A1: The Transformer Foil Winding Machine is branded STT, and the model number is BRJ1200-2.

Q2: What is the minimum order quantity for this machine?

A2: The minimum order quantity is 1 set.

Q3: What are the payment terms for purchasing the Transformer Foil Winding Machine?

A3: The payment terms are T/T (Telegraphic Transfer).

Q4: How long does it take to deliver the Transformer Foil Winding Machine after placing an order?

A4: The delivery time is approximately 45 days.

Q5: How is the Transformer Foil Winding Machine packaged for shipment?

A5: The machine is packed using seaworth packing to ensure safe transportation.

Q6: What is the supply ability of the STT Transformer Foil Winding Machine?

A6: The supply ability is 100 sets per year.

Q7: Is the price fixed or negotiable?

A7: The price of the Transformer Foil Winding Machine is negotiable.