7.5kw Motor 3-head Transformer Coil Winding Machine with PLC Control for High Efficiency

7.5kw Motor 3-head Transformer Coil Winding Machine High Effective Precise Coil Winder

Product Description:

The Transformer Coil Winding Machine ZPX500-3 is an high effective advanced piece of industrial equipment, which can meet the demanding requirements of modern transformer manufacturing. Engineered with precision and efficiency in mind, this machine is with 3 wire guides to produc3 high-quality transformer coils with consistent accuracy and speed. Its robust design and sophisticated control system make it an ideal choice for manufacturers looking to enhance productivity and maintain superior product standards.

One of the standout features of this Transformer Coil Winding Machine is its square shaft design. The square shaft provides enhanced stability and torque transmission during the winding process, ensuring that the coils are wound tightly and uniformly. This design minimizes slippage and mechanical wear, contributing to the machine’s longevity and reliability. The shaft's unique configuration is particularly beneficial when handling different types of wire materials, whether copper or aluminium, making the machine versatile and adaptable to various production needs.

The machine is powered by a 7.5kw motor, delivering ample power to handle continuous operation and heavy-duty winding tasks. This high-powered motor ensures that the machine can operate at optimal speeds without compromising on precision or quality. The strong power output allows for efficient winding of thick or high-gauge wires, which are commonly used in transformer coil manufacturing. This power capacity also supports longer production runs, reducing downtime and increasing overall efficiency.

Control and automation are at the heart of the Transformer Coil Winding Machine’s performance. It is equipped with a state-of-the-art PLC (Programmable Logic Controller) control system that enables precise control over the winding process. This level of control ensures that every coil produced meets exact specifications, reducing errors and material waste. The user-friendly interface of the PLC system also makes it easier to train operators and streamline production workflows.

Additionally, the machine incorporates a 0.75KW servo motor to drive wire guides, which plays a crucial role in enhancing the accuracy and responsiveness of the winding process. The servo motor provides precise control over position of the coil winding, allowing for intricate winding patterns and fine adjustments. This feature is especially important in transformer coil manufacturing, where even minor deviations can affect the performance and efficiency of the final product. The servo motor’s integration with the PLC system ensures seamless coordination and synchronization throughout the operation.

The Transformer Coil Winding Machine is designed to work with both copper and aluminium wire materials, catering to diverse manufacturing requirements. Copper wires are widely preferred in transformer applications due to their excellent electrical conductivity, while aluminium wires offer a cost-effective alternative with lighter weight. This machine’s versatility in handling both materials makes it a valuable asset for manufacturers who need to switch between different wire types without sacrificing quality or efficiency.

As an Automatic Coil Winding Machine, it significantly reduces the need for manual intervention, thereby minimizing labor costs and human errors. Its automation capabilities ensure consistent coil quality and faster production cycles, making it well-suited for high-volume manufacturing environments. Moreover, it qualifies as a CNC Coil Winding Machine, integrating computer numerical control technology to enhance precision, repeatability, and ease of operation. This CNC capability allows for quick adjustments and programming changes, enabling manufacturers to respond swiftly to different production demands.

In summary, the Transformer Coil Winding Machine combines powerful motor performance, advanced PLC control, precise servo motor operation, and a durable square shaft design to deliver superior winding quality for transformer coils made from copper or aluminium wire. Its status as an Automatic Coil Winding Machine and a CNC Coil Winding Machine highlights its capability to automate and optimize the coil winding process, ensuring high productivity, accuracy, and reliability. This machine is an indispensable solution for transformer manufacturers aiming to achieve excellence in coil production while maximizing operational efficiency.

Features:

• Product Name: Transformer Coil Winding Machine
• Max Winding Width: 1500mm
• Head Stock: welded flange
• Control System: PLC
• Maximum Transverse Width: 1500mm
• Power: 7.5kw
• Specialized Toroidal Coil Winding Machine design for precision and efficiency

Technical Parameters:

Applications:

The Transformer Coil Winding Machine, offered under OEM or Custom Brand options, is an essential piece of equipment designed for precision and efficiency in coil winding processes. Originating from China, this machine is certified with CE, ensuring high standards of quality and safety. With a minimum order quantity of just 1 set and a competitive price range of USD 10,000 to 18,000 per set, it caters to both small-scale workshops and large manufacturing units. The product is securely packed in export wooden cases to guarantee safe delivery worldwide.

This Transformer Winding Machine is widely used in various industrial applications, particularly in the production of transformer coils. Its versatility allows it to handle coil heights up to a maximum of 500 mm per coil and a maximum winding width of up to 1500 mm, making it suitable for a broad range of transformer coil sizes. The machine is powered by a robust 7.5 kW motor, enhancing productivity and precision.

Safety is a top priority with this Coil Winding Machine. It is equipped with essential safety features such as an emergency stop mechanism, ensuring operational safety and minimizing the risk of damage to both the machine and the operator. This makes it ideal for use in environments where safety and reliability are paramount.

The Transformer Coil Winding Machine is perfectly suited for manufacturing plants specializing in electrical transformers and related components. Its ability to produce high-quality coils efficiently makes it indispensable for industries such as electrical equipment manufacturing, automotive, and energy sectors. Whether for prototype development or mass production, this machine provides consistent winding quality and operational stability.

With a supply ability of 100 sets per year and flexible payment terms including T/T, customers can expect lead time from 35 to 40 days. This ensures that production schedules are met without delay, supporting seamless manufacturing workflows. Overall, the Transformer Winding Machine is a reliable, efficient, and safe solution for all coil winding needs in various industrial scenarios.

Customization:

Our Transformer Coil Winding Machine offers exceptional product customization services tailored to meet your specific needs. Branded under OEM or your custom brand, this CNC Coil Winding Machine is manufactured in China and holds CE certifications, ensuring high quality and reliability.

With a minimum order quantity of just 1 set, you can easily acquire a Coil Winding Machine that fits your production requirements. Prices range from USD 10,000 to 18,000 per set, depending on customization and specifications. This high effective coil winding machine is an ideal Transformer Coil Winder for various winding applications.

Packaging is handled with care, using export wooden cases to ensure safe delivery. With a supply ability of 100 sets per year, we are fully capable of meeting your demands, whether you need a custom CNC Coil Winding Machine or a specialized Wire Coil Winding Machine. Trust our Transformer Coil Winder customization services for precision, quality, and timely delivery.

Support and Services:

Our Transformer Coil Winding Machine is designed to deliver high precision and efficiency for manufacturing transformer coils. We provide comprehensive technical support and services to ensure optimal performance and customer satisfaction.

Technical support includes assistance with machine setup, operation, and maintenance. Our experts are available to guide you through installation procedures, parameter configuration, and troubleshooting to minimize downtime and maximize productivity.

We offer regular maintenance services to keep your winding machine in excellent condition. Scheduled inspections, lubrication, and calibration are performed by certified technicians to prevent wear and prolong machine lifespan. 

Should you encounter any technical issues, our support team is ready to provide prompt solutions, including remote diagnostics and on-site repairs if necessary. Spare parts and accessories are also available to maintain your machine’s performance. We are committed to delivering reliable support and services that help you achieve high-quality transformer coil production with minimal interruptions.

Packing and Shipping:

Product Packaging and Shipping

The Transformer Coil Winding Machine is carefully packaged to ensure safe delivery and optimal protection during transit. Each unit is securely wrapped with protective materials to prevent damage from shocks and vibrations. The machine is then placed inside a sturdy wooden crate or reinforced cardboard box, depending on the shipping requirements and destination. The packaging is designed to withstand handling and environmental factors, ensuring the product arrives in perfect working condition.

For shipping, we offer multiple options including sea freight, air freight, and express courier services. All shipments are tracked and insured to provide peace of mind to our customers. We also provide detailed documentation including user manuals, warranty cards, and compliance certificates within the package. Our logistics team coordinates closely with customers to arrange the most efficient and cost-effective shipping method, ensuring timely delivery worldwide.

FAQ:

Q1: What is the brand name of the Transformer Coil Winding Machine?

A1: The machine is available under OEM or custom brand names, tailored to your requirements.

Q2: Where is the Transformer Coil Winding Machine manufactured?

A2: Our Transformer Coil Winding Machines are manufactured in China.

Q3: What certifications does the Transformer Coil Winding Machine have?

A3: The machine is certified with CE, ensuring high quality and safety standards.

Q4: What is the minimum order quantity and price range for this machine?

A4: The minimum order quantity is 1 set, with prices ranging from USD 10,000 to 18,000 per set depending on the model and customization.

Q5: How long does it take to deliver the Transformer Coil Winding Machine?

A5: Lead time is 35- 40 days.   

Q6: What payment methods are accepted for purchasing the machine?

A6: We accept payment via T/T for your convenience.

Q7: How is the Transformer Coil Winding Machine packaged for delivery?

A7: The machine is packaged using export wooden cases to ensure safe shipment.

Q8: What is your yearly supply capacity for the Transformer Coil Winding Machine?

A8: We have a supply ability of 100 sets per year to meet your demand.