Automatic TIG Welding Transformer Foil Winding Machine BRJ600-5 for Dry Type Transformer Manufacturing

Product Overview

The Automatic TIG Welding Transformer Foil Winding Machine BRJ600-5 is a high-performance foil winding solution designed for manufacturing dry type transformers and other electrical coil products. This machine is specially developed for winding copper foil and aluminum foil coils with high precision, stable tension control, and reliable welding performance. Equipped with an automatic TIG welding system, advanced PLC control technology, and precision alignment devices, the transformer foil winding machine can efficiently complete foil winding and foil-to-busbar welding processes, helping transformer manufacturers improve production efficiency, reduce labor costs, and achieve consistent coil quality. The BRJ600-5 transformer foil winding machine is suitable for transformer factories requiring high automation, excellent winding accuracy, and stable long-term operation.

Main Features of Transformer Foil Winding Machine BRJ600-5

1. Automatic TIG Welding System

The machine is equipped with an automatic TIG welding unit, which can weld the foil conductor and bus bar accurately and firmly. Compared with traditional manual welding methods, TIG welding provides:

• Higher welding quality and consistency

• Better electrical conductivity

• Reduced operator dependence

• Improved production efficiency

This makes the machine ideal for high-quality transformer foil coil production.

2. High Precision Foil Winding Performance

The transformer foil winding machine is designed for winding copper foil and aluminum foil materials. The machine adopts a precision control system to ensure:

• Smooth foil feeding

• Accurate foil positioning

• Tight and uniform winding

• Neat foil edges

The built-in photoelectric sensor system automatically detects and corrects foil deviation during winding, ensuring excellent coil appearance and dimensional accuracy.

3. Stable Tension Control System

The BRJ600-5 foil winding machine is equipped with a pneumatic brake system for foil decoilers and insulation paper decoiler.

The tension control system provides stable foil tension during the winding process, preventing:

• Foil loosening

• Uneven winding

• Material deformation

This ensures high-quality transformer foil coils with consistent performance.

4. User-Friendly PLC Control System

The machine adopts an advanced PLC-based control system with HMI touch screen, allowing operators to easily set and monitor. The intuitive interface reduces operation difficulty and improves production efficiency.

Technical Parameters of BRJ600-2 Transformer Foil Winding Machine

Applications of Transformer Foil Winding Machine

The automatic TIG welding foil winding machine is widely used in the production of Dry type transformers. It is suitable for transformer manufacturers who need high-quality foil winding equipment for copper foil and aluminum foil coils.

Why Choose BRJ600-5 Automatic Foil Winding Machine?

✔ Automatic TIG welding improves welding reliability
✔ High precision foil alignment system ensures neat coil edges
✔ Stable pneumatic tension control improves winding quality
✔ PLC + HMI control makes operation simple and efficient
✔ Suitable for copper foil and aluminum foil winding
✔ Reduces labor cost and improves production capacity
✔ Designed for continuous industrial production

FAQ About Transformer Foil Winding Machine

1. What materials can this foil winding machine process?

The BRJ600-5 transformer foil winding machine can wind both copper foil and aluminum foil used for transformer coil manufacturing.

2. What is the maximum foil width of this machine?

The maximum foil winding width is 600mm, which is suitable for medium-size transformer foil coil production.

3. What welding method does the machine use?

The machine uses an automatic TIG welding system to connect the foil conductor with the bus bar, providing stable and reliable welding quality.

4. Is the machine easy to operate?

Yes. The machine is equipped with a PLC control system and HMI touchscreen, allowing operators to control the winding process easily.

5. What after-sales service is provided?

We provide one-year warranty service and technical support to ensure reliable operation of the machine.

Fig 1: Transformer foil winding machine BRJ600-5's front view

Fig 2 :Transformer foil winding machine BRJ600-5's foil decoiler