Automatic Horizontal Coil Winding Machine ZPX1000 for Reactor Coil Manufacturing
Product Overview
The Automatic Coil Winding Machine ZPX1000 is a professional horizontal winding machine designed for manufacturing reactor coils and other electrical inductive components. The coil winding machine is specially developed for winding copper wire and aluminum wire, including round wire and flat wire, directly onto the iron core with high precision and efficiency. Equipped with a fully automatic control system, dual chuck clamping structure, servo-driven wire guide, and PLC operation system, the ZPX1000 reactor coil winding machine ensures stable winding performance, accurate wire positioning, and consistent coil quality. This automatic coil winder is widely used by manufacturers of reactors and electrical equipment who require reliable automation, precise winding control, and improved production efficiency.
Key Features and Advantages
Fully Automatic Reactor Coil Winding System
The ZPX1000 automatic coil winding machine adopts an advanced PLC control system with a user-friendly touch screen interface. Operators can easily set winding parameters, monitor production status, and complete the winding process efficiently. The automatic operation reduces manual errors and improves production consistency.
High Precision Wire Guide System
The wire guide is driven by a dedicated servo motor, providing precise movement control during the winding process. The excellent start and stop response ensures accurate wire arrangement and uniform coil layers. The minimum spread pitch can reach 0.01mm, making the machine suitable for high-precision reactor coil manufacturing.
Dual Chuck Drive Structure
The machine is equipped with two chucks for securely clamping the iron core. The two driving systems are controlled by one or two motors to ensure balanced torque output and stable core rotation. This design improves winding accuracy and prevents uneven coil formation during operation.
Wide Wire Application Range
The ZPX1000 automatic coil winding machine is suitable for winding:
- Round copper wire
- Round aluminum wire
- Flat copper wire
- Flat aluminum wire
It can process round wire diameters from Φ0.3mm to Φ5.0mm and flat wires up to 5×12mm, meeting different reactor and transformer coil production requirements.
High Efficiency and Stable Performance
With a maximum winding speed of 160 rpm and a powerful 4.4kW winding motor, the machine provides efficient production while maintaining stable winding quality.
The automatic counting system allows operators to preset the required turns and monitor winding progress accurately.
Technical Specifications
The following specifications are for the standard configuration of the ZPX1000 Automatic Reactor Coil Winding Machine. Customized solutions are available according to different coil designs and production requirements.
| Parameter |
Specification |
| Model |
ZPX1000 |
| Application |
Reactor Coil Winding |
| Winding Material |
Copper Wire / Aluminum Wire |
| Wire Type |
Round Wire & Flat Wire |
| Maximum Winding Width |
1000 mm |
| Center Height |
900 mm |
| Round Wire Diameter |
Φ0.3 – Φ5.0 mm |
| Maximum Flat Wire Size |
5 × 12 mm |
| Maximum Wound Coil OD |
800 mm |
| Maximum Coil Capacity |
1000 kg |
| Winding Speed |
0 – 160 rpm |
| Winding Motor Power |
4.4 kW |
| Minimum Spread Pitch |
0.01 mm |
| Counting System |
5-digit Digital Counter |
| Maximum Preset Turns |
9999.9 |
| Counting Range |
0 – 9999.9 Turns |
| Control System |
PLC + Touch Screen |
Applications
The ZPX1000 Automatic Coil Winding Machine is widely used for manufacturing:
- Reactor coils
- Dry-type reactor coils
- Electrical winding components
- Power equipment components
It is an ideal solution for electrical manufacturers requiring automated and high-precision coil winding production.
Working Principle
The ZPX1000 reactor coil winding machine works by fixing the iron core between two chucks and rotating the core through the drive system. During rotation, the servo-controlled wire guide precisely feeds copper or aluminum wire onto the core according to preset winding parameters. The PLC control system manages winding speed, wire guide movement, turn counting, and automatic operation processes. This ensures uniform wire arrangement, accurate coil dimensions, and consistent electrical performance.
Why Choose ZPX1000 Automatic Coil Winding Machine?
- Fully automatic PLC-controlled operation
- Designed specifically for reactor coil production
- Suitable for copper and aluminum wire winding
- Supports round wire and flat wire applications
- High precision servo wire guide system
- Dual chuck drive ensures stable winding
- Maximum coil capacity up to 1000kg
- Touch screen operation for easy control
- Customizable according to customer requirements
FAQ
Q1: What products can be manufactured with the ZPX1000 coil winding machine?
A: The coil winding machine ZPX1000 is mainly used for manufacturing reactor coils and other similar electrical winding products.
Q2: What types of wire can this machine wind?
A: The machine can wind both copper wire and aluminum wire, including round wire and flat wire.
Q3: What is the maximum wire size supported by this machine?
A: It can process round wires from Φ0.3mm to Φ5.0mm and flat wires up to 5×12mm.
Q4: Is the winding process fully automatic?
A: Yes. The machine uses PLC control, touch screen operation, automatic counting, and servo-driven wire guide positioning.
Q5: Can the machine be customized?
A: Yes. The machine can be customized according to coil dimensions, wire specifications, production requirements, and voltage standards.
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