ZPX400 Automatic Transformer Coil Winding Machine | Copper Aluminum Wire Winder with Servo Wire Guide
Meta Description
ZPX400 automatic transformer coil winding machine features 750W servo wire guide, 200rpm high speed, PLC & HMI control. Suitable for flat & round copper/aluminum wire winding for transformer manufacturing.
Overview
The automatic transformer coil winding machine ZPX400 is a high-precision, industrial-grade wire winding equipment designed for professional transformer manufacturing. Built for versatility and consistency, this automatic copper wire winder supports both round and flat copper and aluminum wire winding, covering a wide range of transformer coil production requirements for power, distribution, and electronic transformers. Equipped with a precision 750W servo-driven wire guide system, the coil winding machine delivers accurate, stable wire arrangement during high-speed operation, effectively avoiding wire overlapping and disorderly winding. With a maximum traversing stroke of 400mm, the coil winding machine accommodates coils with a maximum winding height of 400mm. Adopting advanced PLC control and intuitive HMI touch screen operation, the equipment realizes stepless speed regulation, precise turn counting and one-click parameter setting, greatly lowering operation difficulty and improving production consistency. Supported by a matched pneumatic system and foot pedal control, it ensures flexible, labor-saving and safe long-term industrial operation.
Key Features & Technical Advantages
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Dual Wire Compatibility: Fully applicable for flat wire and round wire winding, supporting both copper and aluminum materials to meet diverse transformer production needs.
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Precision Servo Wire Guide: 750W servo motor drives the wire guide for stable transverse movement; minimum spreading pitch reaches 0.01mm, ensuring neat and uniform coil arrangement without wire deviation.
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High-Speed & Stable Operation: 2.2KW main winding motor supports adjustable speed up to 200rpm. Stepless speed regulation allows flexible speed matching for different wire specifications.
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Intelligent PLC + HMI Control: Digital control system with 5-digit precise counting function ensures accurate winding turns and stable product yield; touch screen panel enables simple and efficient parameter adjustment.
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Humanized & Safe Design: Equipped with pneumatic auxiliary system and foot pedal switch for hands-free operation, improving working efficiency and operational safety in mass production.
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Industrial Durable Structure: Triangle tailstock support enhances overall stability; reasonable center height design adapts to various coil fixtures and production environments.
Quick Product Details
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Main Motor Power: 2.2kw for stable high-torque winding
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Max Working Speed: 200rpm high-efficiency winding
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Core Control System: PLC intelligent control + HMI touch screen
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Processing Object: Flat wire & round wire (copper / aluminum)
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Auxiliary System: Pneumatic assisting system + foot pedal control
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Precision Function: Accurate 5-digit turn counting
Complete Technical Parameters
The following are standard specifications of the ZPX400 automatic transformer coil winding machine. All technical parameters can be customized according to customer’s actual production and coil processing requirements.
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Specification Item
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Technical Data
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Machine Center Height
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900mm
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Tailstock Structure
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Triangle Supporter (stable load-bearing)
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Winding Motor Power
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2.2kw
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Working Speed Range
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0 ~ 200 rpm
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Speed Regulation Mode
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Stepless Speed Regulation
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Control System
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PLC + HMI Touch Screen
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Max Flat Wire Specification
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2.0mm × 8.0mm
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Round Wire Diameter Range
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Φ0.3mm ~ Φ4.0mm
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Maximum Winding Height
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400mm
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Maximum Rotation Diameter
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500mm
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Minimum Spread Pitch
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0.01mm (high precision wire arrangement)
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Counting Function
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5-digit precise counting
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Counting Turn Range
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0 ~ 9999.9 Turns
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Wire Guide Motor Power
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750W Servo Motor
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Wire Guide Transverse Length
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400mm
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Application Range
The ZPX400 automatic coil winding machine is widely used for winding various transformer coils, including power transformers, distribution transformers, electronic transformers and inductance coils. It is suitable for batch precision winding of flat and round copper/aluminum wires, serving as reliable core processing equipment for transformer manufacturing enterprises.
FAQ
Q: What types of wire can this winding machine process? A: It supports both round and flat wires of copper and aluminum, covering round wire diameter 0.3-4.0mm and max flat wire size 2.0×8.0mm.
Q: Is the winding speed adjustable? A: Yes, it adopts stepless speed regulation with 0-200rpm adjustable range, matching different wire thickness and winding process requirements.
Q: Can the machine ensure neat wire arrangement? A: Equipped with 750W servo wire guide system with 0.01mm minimum pitch, it realizes ultra-precise wire layout and uniform coil winding.
Core Keywords
automatic transformer coil winding machine, copper wire winder, aluminum wire winding machine, transformer coil winder with wire guide, PLC control coil winding machine
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