Programmable Automatic 1000mm Winding Width Reactor Coil Winding Machine ZPX1000
1. Product Overview
The ZPX1000 programmable automatic reactor coil winding machine is a high-precision, core-clamping industrial winding equipment tailored for large-width reactor coil production. Adopting dual-motor synchronous driving structure and servo wire control technology, this kind of coil winding machine solves the problems of uneven torque, wire dislocation and unstable start-stop existing in traditional single-drive winding equipment. Supporting full-range processing of copper and aluminum wires (round and flat types), the coil winding machine is equipped with mature PLC programmable system and colorful touch screen HMI. It realizes fully automatic, stepless speed-adjustable winding operation, featuring soft start, smooth operation and strong traction. With ultra-high winding accuracy and stable mechanical performance, the coil winding machine is the preferred automated equipment for standardized mass production of power reactors coils and other similar products.
2. Core Product Advantages & Key Features
Different from ordinary winding devices, the ZPX1000 reactor coil winding machine adopts upgraded dual-chuck synchronous drive and servo traversing system, with prominent advantages in precision, stability and operability:
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Dual-Motor Synchronous Drive & Balanced Torque: Two independent driving motors control the dual chucks synchronously, ensuring completely consistent torque on both sides of the spindle. It effectively avoids core shaking and winding deviation during high-load operation.
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Servo Wire Guide Control for Stable Start-Stop: The wire traversing mechanism is driven by high-precision servo motor, achieving ultra-smooth acceleration and deceleration. No wire jumping, overlapping or dislocation occurs during frequent start and stop, greatly improving coil forming quality.
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Wide Compatibility for Round & Flat Wire: Flexible adaptation to multiple specifications of conductive wires. It supports 0.3–5.0mm round wire and max 5×12mm flat copper/aluminum wire, meeting diverse reactor coil production demands.
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Heavy-Duty & High-Reliability Structure: Optimized mechanical frame with 1000kg maximum load capacity, matched with 4.4KW high-power driving motor. It runs stably for a long time with low failure rate, suitable for industrial continuous production.
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User-Friendly Operation: Equipped with colorful intuitive touch screen, the whole machine features simple parameter setting, visual operation and low learning threshold for operators.
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Worry-Free After-Sales Guarantee: Comes with a standard one-year full machine warranty, providing reliable technical support and after-sales service for global industrial users.
3. Complete Technical Parameters
All parameters of the ZPX1000 automatic reactor coil winding machine adopt industrial standard configuration, supporting personalized customization according to customer production requirements:
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Specification Item
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Technical Data
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Equipment Model
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ZPX1000
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Max Winding Width
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1000mm
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Applicable Wire Material
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Copper Wire, Aluminum Wire
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Round Wire Diameter Range
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Φ0.3mm ~ Φ5.0mm
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Max Flat Wire Size
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5mm × 12mm
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Center Height
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900mm
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Shaft Length
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1300mm
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Max Finished Coil Outer Diameter
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800mm
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Max Loading Capacity
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1000kg
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Main Motor Power
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4.4KW
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Winding Speed Range
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0–160rpm
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Speed Regulation Mode
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Variable Frequency Stepless Speed Regulation
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Minimum Spreading Pitch
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0.01mm
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Counting Mode
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5-digit High-Precision Counting
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Max Preset Winding Turns
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9999.9 Turns
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Control System
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PLC Programmable Control + Color Touch Screen HMI
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Warranty Period
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1 Year
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4. Working Principle
The ZPX1000 core-clamping coil winding machine adopts dual-spindle synchronous driving and servo linkage control mode. The equipment clamps the reactor iron core firmly through double chucks, and the dual motors drive the chucks to rotate synchronously to ensure balanced torque output. The servo wire guide system precisely controls the wire feeding trajectory and spreading pitch, matching the spindle rotation speed in real time. Operators set turns, pitch and other parameters via the PLC touch screen. The system automatically executes full-process winding, realizing soft start, stable operation and accurate stop. The whole process avoids manual operation errors, ensuring flat wire arrangement, compact coil structure and stable electrical performance of finished reactor coils.
5. Application Scenarios
This programmable coil winding machine is professionally applied to mass production and processing of various medium and large reactor coils, widely used in power equipment manufacturing, new energy power generation, industrial control, electrical engineering and other industries. It is suitable for filter reactors, power compensation reactors, inverter reactors and various custom large-width inductance coil production, becoming the standard supporting equipment for medium and high-end electrical manufacturing enterprises.
6. FAQ
Q1: Can this machine process both flat wire and round wire for reactor coils?
A: Yes. The ZPX1000 supports dual processing of copper/aluminum round wire (0.3–5.0mm) and flat wire (max 5×12mm). The wire guide and tension system can be quickly adjusted to switch different wire specifications, with strong production flexibility.
Q2: What is the advantage of dual-motor synchronous drive compared with single-drive machines?
A: Dual-motor synchronous torque output ensures no offset or shaking of the iron core during high-load and wide-width winding. It effectively improves winding uniformity, avoids wire deviation and layer gaps, and greatly improves the yield of high-precision reactor coils.
Q3: Is the equipment easy to operate for new workers?
A: Equipped with visual color touch screen and programmable recipe storage function, the operation is simple and intuitive. After simple training, operators can complete parameter setting, program storage and one-click start-stop operation, effectively reducing labor dependence.
7. SEO Meta Description
ZPX1000 programmable automatic reactor coil winding machine, 4.4KW power, 0-160rpm speed, supports copper/aluminum round & flat wire, high-precision PLC control for industrial reactor coil manufacturing.
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