BRJ1600-2 Foil Winding Machine for Transformer Manufacturing
Introduction of transformer foil winding machine BRJ1600-2
BRJ1600-2 foil winding machine offers stable tension control, accurate foil alignment, and efficient transformer coil production for copper and aluminum foil winding.
High-Precision Foil Winding Solution for Transformer Manufacturers
The BRJ1600-2 foil winding machine is designed for the production of low-voltage foil coils used in oil-immersed transformers, dry-type transformers, distribution transformers, and special electrical equipment. The foil winding machine is an ideal solution for transformer manufacturers that need stable winding quality, efficient production, and reliable long-term operation. The BRJ1600-2 foil winding machine helps manufacturers improve winding consistency by controlling key process factors such as foil tension, layer alignment, insulation feeding, and winding stability. This foil winding machine can be used for both copper foil and aluminum foil winding. Whether your production focuses on high-conductivity copper coils or cost-effective aluminum foil coils, the BRJ1600-2 foil winding machine can be configured to match your process requirements.
Key Advantages
| Feature |
Benefit |
| Stable tension control |
Reduces foil wrinkles and improves coil quality |
| Accurate foil alignment |
Ensures neat coil edges and consistent winding structure |
| Copper and aluminum foil support |
Suitable for different transformer designs |
| Insulation feeding system |
Supports synchronized conductor and insulation winding |
| Strong machine structure |
Provides stable performance for continuous production |
| Customizable configuration |
Matches different coil sizes and factory requirements |
The BRJ1600-2 foil winding machine is built with a heavy-duty structure to support industrial transformer production. Its stable operation helps reduce manual adjustment, minimize winding defects, and improve production efficiency.
Applications
The BRJ1600-2 foil winding machine is suitable for many transformer manufacturing applications, including:
| Application |
Use |
| Oil-immersed transformers |
Low-voltage foil coil winding |
| Dry-type transformers |
Foil winding with insulation layer control |
| Distribution transformers |
Batch production of transformer coils |
| Special transformers |
Customized foil coil production |
| Electrical equipment coils |
Custom winding applications |
By integrating foil winding and insulation feeding, the machine helps manufacturers achieve a cleaner, more accurate, and more repeatable production process.
Custom Configuration Available
The BRJ1600-2 foil winding machine can be customized according to your actual production needs. Available configurations may include different foil widths, foil thickness ranges, insulation feeding methods, tension control systems, welding options, and control systems. To provide the most suitable technical proposal, customers are encouraged to share coil drawings, foil material, foil width, foil thickness, insulation material, and other requirements.
FAQ:
Q1 What is the BRJ1600-2 foil winding machine used for?
A1 It is used for producing transformer foil coils, especially low-voltage windings for oil-immersed transformers, dry-type transformers, and distribution transformers.
Q2 Can it wind both copper and aluminum foil?
A2 Yes. The BRJ1600-2 foil winding machine can be configured for both copper foil and aluminum foil winding.
Q3 Can the machine be customized?
A3 Yes. The machine can be customized according to coil size, foil specifications, insulation material, control system, and production requirements.
Main parameters of transformer foil winding machine BRJ1600-2
The following is the standard specification of transformer foil winding machine BRJ1600-2, however, the transformer foil winding machine can also be manufactured as requested.
| Foil Width: |
350 ~ 1,600mm |
| Maximum Finished Coil OD.: |
Ø1,000mm |
| AL Foil Thickness: |
0.3 ~ 3.0 mm |
| Cu Foil Thickness: |
0.2 ~ 2.0 mm |
| Maximum Conductor Material OD.: |
Φ1,000mm |
| Conductor Material ID.: |
Φ500mm |
| Foil Decoiler Number: |
2 sets |
| Insulation Decoiler Number: |
2 sets |
| Winding Power: |
30kw |
| Winding Speed: |
0 ~ 16rpm |
| Welding Mode: |
TIG |
| Cutting Mode: |
Electric disc shear |
| Foil deburring System: |
Pneumatic control |
| Cleaning Foil Device: |
Pneumatic control |
| Edge Alignment System: |
Photoelectric sensing |
| Counting Range: |
0 - 9999.9 |
The BRJ1600-2 is built with a heavy-duty structure to support industrial transformer production. Its stable operation helps reduce manual adjustment, minimize winding defects, and improve production efficiency.
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