ZPT-3T Hydraulic Amorphous Transformer Core Stacking Table 90° Rotating Assembly Platform
Product Overview
The ZPT-3T hydraulic-driven amorphous core stacking and assembly platform is a professional custom workstation designed specifically for amorphous alloy transformer production. Unlike ordinary core assembly tables on the market, this equipment is fully optimized for the unique assembly process of amorphous frames, supporting batch manufacturing of both oil-immersed and dry-type amorphous transformers. In actual production, workers can place pre-wound coils on the hydraulic lifting platform and adjust the horizontal axis precisely. The platform assists operators in completing frame core insertion, coil wrapping, insulator installation and core clamping step by step. Equipped with height adjustment and 90° rotating functions, the workstation adapts to various assembly postures, effectively solving the problems of cumbersome operation, low precision and easy core damage in traditional manual assembly. It greatly standardizes production procedures and improves the overall assembly consistency of amorphous transformers.
Key Features & Technical Advantages
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Professional for Amorphous Transformer Assembly Specially structured for amorphous alloy core characteristics, the platform perfectly matches the assembly logic of multi-frame amorphous cores. It is universally compatible with oil-immersed and dry-type transformer products, covering mainstream amorphous transformer specifications from 30KVA to 2000KVA, with extremely high industry pertinence.
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Precision Hydraulic Lifting & Stable Operation Powered by a 2.2KW matched motor and a standard hydraulic system with 21MPa working pressure, the equipment delivers stable lifting power. With a 300mm effective stroke and 40mm/s uniform lifting speed, it ensures smooth and jitter-free height adjustment, avoiding core displacement or scratch during operation.
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Flexible Height & Angle Adjustment The standard working height is 850mm, which can be dynamically adjusted according to assembly requirements. Supporting 90° rotary positioning, the platform allows flexible switching of horizontal and vertical assembly angles, helping workers complete core insertion and wrapping work in the most labor-saving posture.
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Heavy-Duty Load & Wide Size Adaptability With a rated load capacity of 3000KG, the table bears heavy amorphous core assemblies stably without deformation. It adapts to workpiece sizes of 700–1600mm (length), 360–700mm (width) and 400–900mm (height), meeting diverse production customization needs.
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Durable Structural Configuration Adopting high-precision linear guide transmission and integrated hydraulic station layout, the whole machine runs with low friction and high positioning accuracy. The overall weight reaches 1500KG, with a solid and stable body structure, suitable for long-term continuous industrial workshop operation.
Complete Technical Parameters
The following are the standard technical specifications of the ZPT-3T amorphous transformer core assembly platform. All dimensional and functional parameters can be customized according to customer on-site production conditions and transformer product standards.
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Technical Item
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Specification Data
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Machine Model
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ZPT-3T Amorphous Core Stacking & Assembly Platform
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Standard Working Height
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850mm
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Applicable Workpiece Size (L×W×H)
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700–1600mm × 360–700mm × 400–900mm
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Rated Lifting Capacity
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3000KG
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Lifting Platform Stroke
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300mm
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Lifting Running Speed
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40mm/s
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Total Matching Power
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2.2KW
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Overall Machine Weight
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1500KG
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Applicable Transformer Capacity
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30KVA – 2000KVA
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Max Rotating Angle
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90°
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Rated Hydraulic Working Pressure
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21MPa
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Core Configuration
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Hydraulic Station + Linear Guide + Control System
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Customization Service
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Fully Customizable for Size & Function
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Structural Composition
The ZPT-3T assembly platform adopts an integrated industrial modular design, with every core component optimized for amorphous core assembly scenarios:
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Reinforced Main Frame: High-strength welded steel structure, anti-vibration and anti-deformation, ensuring long-term heavy-load stability.
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Full Set Hydraulic Station System: Provides stable lifting power and adjustable pressure, realizing smooth and controllable hydraulic drive.
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Precision Linear Guide Mechanism: Ensures accurate lifting positioning, uniform stress and consistent operating accuracy.
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Humanized Control Panel: Simple and intuitive operation logic, convenient for height adjustment and angle switching during continuous assembly work.
Application Industries
This hydraulic stacking platform is dedicated to the precision assembly of amorphous alloy transformers. It is widely used in professional production and processing scenarios such as amorphous transformer manufacturing, power electrical equipment factories, new energy power distribution supporting facilities and high-efficiency energy-saving transformer batch production. It is indispensable special tooling equipment for improving amorphous transformer yield and assembly efficiency.
FAQ
Q1: What types of transformers is this platform suitable for? A: It is specially developed for amorphous alloy transformers, fully adapting to oil-immersed and dry-type amorphous transformers with a capacity range of 30KVA to 2000KVA, covering most mainstream market models.
Q2: Is the hydraulic lifting process stable during heavy-load assembly? A: Yes. With standard 21MPa hydraulic pressure and linear guide auxiliary positioning, the lifting and rotating process is stable and uniform, effectively avoiding core shaking, dislocation and surface damage during assembly.
Q3: Can the equipment be adjusted according to customized workpiece sizes? A: We support personalized non-standard customization. We can adjust platform size, stroke range, load capacity and structural parameters according to your actual transformer specifications and production line layout.
Inquiry & Cooperation
If you are looking for a professional, stable and high-efficiency hydraulic amorphous transformer core stacking and assembly platform to upgrade your amorphous transformer production process, ZPT-3T is your optimal solution. We provide factory direct sales, one-stop technical customization and complete after-sales guarantee. Contact us today to get the latest factory quotation and professional equipment solution!
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