8000kg Lap Core Stacking Table with 90° Tilting and Handheld Remote Control for Amorphous Transformer Core Assembly

ZPT-8T Lap Core Stacking Table Amorphous Transformer Core Assembly 90° Tilting Workbench

Description:

ZPT-8T heavy-duty amorphous lap core stacking table, 8000kg rated load, hydraulic lifting + 90° turnover, handheld remote control. Fits 30kVA–2000kVA amorphous transformers, linear guide design, custom sizes available.

Product Overview

The ZPT-8T lap core stacking station is engineered specifically for amorphous alloy transformer core lamination and lap joint assembly. Amorphous cores are delicate and heavy; manual turnover and transfer easily cause sheet displacement, edge damage and safety hazards. This unit integrates hydraulic lifting and 90-degree tilting functions, operated by a portable handheld controller. It adopts soft-start hydraulic logic, delivering steady torque and vibration-free rotation, which protects amorphous laminations while easing finished core removal from the platform. It is a dedicated workstation for mass production of amorphous distribution transformers.

Key Features & Benefits

✅ Handheld Remote Control for Flexible Operation Operators can trigger lifting and tilting actions via a separate handheld controller, no need to stay beside the machine. Great visibility during core alignment and turnover, safer for heavy 8-ton core stacks.

✅ Hydraulic Drive with Smooth Soft-Start Performance Powered by an independent hydraulic power unit working at 21MPa. The soft-start characteristic eliminates sudden impact during lifting and rotation, preventing loose lap joints and amorphous strip cracking.

✅ Heavy 8-Ton Loading Capacity & Wide Size Compatibility Rated load up to 8000kg. It supports core dimensions from L1500–2200mm, W300–1400mm, H400–900mm, covering amorphous transformers ranging from 30kVA to 2000kVA.

✅ Precision Linear Guide Structure Equipped with linear guide pairs to ensure parallel, low-friction lifting movement. Positioning stays consistent after repeated cycles, improving stacking accuracy for lap cores.

✅ Adjustable Lifting Stroke & Speed 500mm lifting stroke with lifting speed at 40mm/s. Standard working height is set at 850mm for ergonomic stacking work. Non-standard modifications are acceptable for special workshop layouts.

Technical Specifications

Main Components

• Heavy-duty welded frame: high rigidity for stable 8-ton load

• Hydraulic power pack: 21MPa working pressure, soft-start output

• Precision linear guide assembly: smooth lifting, repeatable positioning

• Handheld control box: simple one-touch operation for lift & tilt

Application

This ZPT-8T lap core stacking table is built exclusively for amorphous transformer workshops. It is widely used in lap core stacking, lamination alignment, hydraulic lifting, 90° turnover and finished core transfer for amorphous distribution transformers. It stabilizes lap joint quality and cuts down labor risk in amorphous core manufacturing lines.

FAQ

Q: Is this machine made for amorphous lap core only?

A: Yes, it is optimized for amorphous alloy lap core stacking. The soft-start hydraulic system is tuned to avoid damaging thin amorphous strips.

Q: Can we adjust the platform dimension for larger cores?

A: Custom service is available. We can modify table size, stroke and loading structure to match your core drawings.

Q: What control method does it use?

A: Handheld remote controller, convenient for operators to observe the core status during stacking and tilting.

Fig 1: Transformer core stacking table ZPT-8T's full view
 

Fig 2: Transformer core stacking table ZPT​-8T's tilting